All Categories

Home > Showlist

Ball rolling mill

The ball rolling mill is utilized in a variety of procedures. It can be utilized in a variety of applications, including the production of black powder and other sorts of pyrotechnics. It can also be used to make a variety of various chemical compositions. However, there are certain critical factors to consider while selecting a ball rolling mill. These are the impact and attrition principles, the comminution index, and the equipment application.

Hot-rolled steel ball

The manufacture of hot-rolled steel balls is a highly automated mechanized operation. This enables efficient production and lower production costs. It also has a low wear rate. A helical tool slices through a billet and divides the material into balls during rolling. Once produced, the ball is sized in an imprint to remove any shape irregularities.

To evaluate the quality of the balls produced, experiments on the effect of billet diameter and preheating temperature on the rolling process were carried out. Furthermore, the kinematics of the material flow were investigated using plasticine.

The efficacy of this approach was evaluated by numerical modeling. Using the best available data, a process model was created. Several metrics, including radial forces and torques, were measured. These were utilized to compute Mmax and the similarity factor l. Similarly, a relationship that explains the Cockcroft-Latham damage criterion was discovered.

The helically coiled wedge slices into the billet once every turn at a 45-degree angle. The wedge closes the material volume to match the volume of the created ball in the impression when each rotation is completed.

The black plasticine ball performed the best. Despite being smaller than the white plasticine balls, the black balls had more force and compliance. Furthermore, the ball was correctly shaped.

The spherical surface of the ball was another distinguishing feature. The surface, however, was not as smooth as the spherical profile of the rolling axis. Instead, there was a small circumferential underfill.

An attempt was made to improve on this feat using the same model. Rather than merely rerolling the same material, a fresh billet with a bigger diameter was employed. Furthermore, the ensuing overflow flattened the spherical profile.

Why choose Tianchuang Ball rolling mill?

Related product categories

Creating chemical formulations

There are benefits to using a ball rolling mill to generate chemical formulations. One of the most noticeable features is the capacity to produce finely ground powder in less time than a conventional grinder. Furthermore, the results are significantly more consistent. Furthermore, a ball rolling mill may introduce high energy into the powder, which can be advantageous in the manufacturing of fine pigment particles. Furthermore, the use of the proper dispersant is critical to a successful dispersion.

Although ball rolling mills are the most often used methods for generating chemical formulations, additional methods are being investigated. Agate, zirconium oxide (ZrO2), stainless steel, and boron nitride are among the most promising possibilities. A ball rolling mill is most commonly found in a laboratory. However, it is also frequent in industrial settings, albeit at much lower temperatures.

A ball rolling mill's performance is evaluated using a variety of characterisation approaches. An experimental design, thermal stability, solubility, and a variety of scientific and engineering techniques are examples of these. Several tests were carried out with various materials, and the results can be divided into four categories: polymorphs, amorphous molecules, microcrystallites, and solvates. Each group has advantages and disadvantages. The best performing materials, for example, are not always the most expensive. Similarly, in a ball rolling mill, the most amorphous molecules are the least likely to form. To reduce the possibility of contaminating the sample, the process can be adjusted by adjusting the milling parameters.

Not finding what you're looking for?
Contact our consultants for more available products.

Request A Quote Now

Hot categories