Products
Vertical Planetary Ball Mill (Production Type)
Applications
Vertical planetary ball mill is a necessary device of high-tech materials mixing, fine grinding, sample making, new product development and small batch production. Tencan planetary ball mill owns small volume, high efficiency, low noise and functional features which is a ideal equipment for R&D institution, university, enterprises laboratory to get samples (each experiment can get Four samples at the same time).
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Vertical planetary ball mill is a necessary device of high-tech materials mixing, fine grinding, sample making, new product development and small batch production. Tencan planetary ball mill owns small volume, high efficiency, low noise and functional features which is a ideal equipment for R&D institution, university, enterprises laboratory to get samples (each experiment can get Four samples at the same time). this kind of ball mill can be used for grinding special materials under the vacuum condition if it is loaded with vacuum mill jars.
Vertical planetary ball mill production model is a large-sized planetary ball mill which is designed, developed, and manufactured on the basis of working principle of small planetary ball mill. The production planetary ball mill is mainly suitable for mass grinding production.
Planetary Ball Mill has four ball grinding tanks installed on one turntable. When the turntable rotates, the tank axis makes planetary movements, the balls and samples inside the tanks are impacted strongly in high speed movement, and samples are eventually ground into powder. Various kinds of different materials can be ground by the mill with dry or wet method. Minimum granularity of ground powder can be as small as 0.1μm.
The ball mill shell is welded with thick steel plate, which has high strength, impact resistance, deformation resistance, fine workmanship, strong and beautiful appearance. The material of mechanic parts is strictly processed by heat treatment process and numerical control processing technology. The gear box is adopted with quasi-sealed groove embedded structure, and the drive gear is made of wear-resistant precision gear. The machine frame and structure are fully considered in design to ensure the stable, safe and reliable operation of the ball mill under long-term and high load conditions, and to effectively achieve the effect of noise reduction in the operation of the machine. The liquid oil self-lubricating device is designed with low noise and high intensity, and it is equipped with a liquid oil level meter for easy replacement. The supporting lifting and feeding devices are adopted with integrated design. The feeding device incorporates the technology of vibrating screening and discharging for simple and convenient operation. It realizes easy and fast picking up, discharging and loading of mill jars, reduces labor intensity and improves production efficiency. With the touch screen of micro-computer, machine operation is becoming convenient, the interface is more simple and intuitive,forward and reversal alternating control can be achieved easily. It owns functions of timing and power-off memory.
Advantages of Tencan Vertical Planetary Ball Mill Production Model
1. Stable revolving speed of the drive gear ensures consistency and repeatability of experiment.
2. Planetary movement principle is adopted in the machine with advantages of high speed, large energy, high efficiency, fine granularity.
3. Four powder samples from different sizes and different materials can be obtained for each batch.
4. Ball mill is controlled by frequency converter, you may choose ideal rotating speed according to expected experimental result. The frequency converter is equipped with device of under voltage and over-current to protect the motor.
5. Planetary ball mill has functions of timing power off, self-timing forward and reversal rotation. You may choose freely any operation mode of one-way direction,alternation, succession, time setting according to experimental needs, so as to improve grinding efficiency.
6. Technical features of Tencan planetary ball mill: low center of gravity, stable performance, compact structure, easy operation, reliable safety, lower noise, small loss.
7. Safety switch is installed on the machine for stopping to prevent safety accident if the safety cover is opened while machine is running.
Technical Data Sheet of Tencan Vertical Planetary Ball Mill Production Model
Drive Mode | Gear drive |
Operation Mode | Two or four mill jars can be used for each grinding |
Max Load Capacity For Materials | Less than 1/3 of each jar volume, total max capacity: less than 1/3 of total jars volume |
Feed Size of Materials | Soft and Crispy material≤10mm,Other hard materials≤3mm |
Output Granularity | Smallest granularity can be reached to 0.1µm |
Rotational Speed Ratio | 1/2 |
Max.Continuous Operating Time | 72 Hours |
Materials of Available Mill Jars | 304 Stainless steel, 316l stainless steel, Zirconia, Nylon, PU, Alumina ceramic (corundum), PTFE, Agate, Tungsten carbide,etc |
Technical Parameter Table(I) of Vertical Square Planetary Ball Mill (Production Type) | ||||
Type NO | Specification | Volume of Each Matched Pot | Quantity | Remarks |
XQM-20 | 20L | 2-5L | 4pcs | Matched with vacuum mill pots from 2L to 4L |
XQM-40 | 40L | 5-10L | 4pcs | Can be Matched with 5L Vacuum mill Pot |
XQM-60 | 60L | 10-15L | 4pcs | Can be Matched with 10L Vacuum mill Pot |
XQM-100 | 100L | 20-25L | 4pcs | Can be Matched with 20L Vacuum mill Pot |
Technical Parameter Table(II) of Vertical Square Planetary Ball Mill (Production Type) | |||||||
Model | Power (KW) | Voltage | Revolution Speed (rpm) | Rotation Speed (rpm) | Total Timing (min) | Alternating Run Time of Forward & Reversal Rotation (min) | Noise≤db |
XQM-20 | 4 | 380V-50Hz | 25-215 | 50-430 | 1-9999 | 1-999 | 65db |
XQM-40 | 5.5 | 380V-50Hz | 20-195 | 40-390 | 1-9999 | 1-999 | 68db |
XQM-60 | 7.5 | 380V-50Hz | 27-174 | 40-260 | 1-9999 | 1-999 | 68db |
XQM-100 | 11 | 380V-50Hz | 27-160 | 40-240 | 1-9999 | 1-999 | 68db |
Technical Parameter Table(III) of Vertical Square Planetary Ball Mill (Production Type) | ||||
Model | Power (KW) | Speed Control Mode | Net Weight (kg) | Dimension (mm) |
XQM-20 | 4 | Frequency Control | 440 | 1200*760*920 |
XQM-40 | 5.5 | Frequency Control | 675 | 1400*850*1030 |
XQM-60 | 7.5 | Frequency Control | 875 | 1600*950*1120 |
XQM-100 | 11 | Frequency Control | 1100 | 1750*1100*1180 |
As a professional manufacturer and supplier of planetary ball mills, we provide all kinds of mill jars in full sizes covering 304 or 316 stainless steel mill jars, tungsten carbide mill jars, agate mill jars, corundum mill jars, zirconia mill jars, nylon mill jars, PU mill jars, PTFE mill jars and etc.
Available mill jars Specifications
Available mill jars | Available specifications |
304 or 316 Stainless steel mill jars | From 50ml-25L |
Tungsten carbide mill jars | From 50ml to 2L |
Agate mill jars | From 50ml to 2L |
Corundum mill jars | From 50ml to 10L |
Zirconia mill jars | From 50ml to 5L |
Nylon mill jars | From 50ml-25L |
PU mill jars | From 50ml-25L |
PTFE mill jars | From 50ml-25L |
Additionally, we also provide full sizes of 304 or 316 stainless steel mill balls, zirconia mill balls, alumina balls, agate balls, steel carbon mill balls, tungsten mill balls, iron core PU balls, and etc.
Available Mill Balls & Specifications
Available mill jars | Available specifications (Diameter) |
304 Stainless steel mill balls | From 1mm-30mm |
316L Stainless steel mill balls | From 1mm-30mm |
Tungsten carbide mill balls | From 2mm-20mm |
Agate mill balls | From 1mm-30mm |
Alumina mill balls | From 1mm-50mm |
Zirconia mill jars | From 0.1mm-30mm |
Carbon steel mill balls | From 1mm-30mm |
Iron core PU mill balls | From 15mm-30mm |
Recommendation for Matching Solution about Grinding Material & Accessories
Grinding Materials & Requests | Suggested Solution |
1. Soil and other materials which are not allowed with any metal impurity contamination | Agate mill jars and balls |
2. Metal or nonmetal materials which are not allowed with metal impurity contamination | Zirconia jars and balls |
3. High hardness materials like diamond and tungsten carbide materials | Tungsten carbide jars and balls |
4. Strong add & alkali materials or other materials under high temperature | PTFE mill jars and zirconia balls |
5. Iron ore or other materials with low metal impurity sensitivity | Stainless steel mill jars and balls |
6. Pigment or materials with later processing under high temperature | Nylon mill jars and zirconia balls |
7. Alumina materials like ceramic glaze | Corundum mill jars and alumina balls |
8. Electronic materials like lithium battery | Polyurethane jars and iron core PU balls |
9. Easily oxidized materials or some materials which need to be protected under special atmosphere | Vacuum mill jars |
Suggestions for matching solution about mill jars and balls