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Planetary Ball Mill

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Ultrasonic Planetary Ball Mill
Ultrasonic Planetary Ball Mill
Ultrasonic Planetary Ball Mill
Ultrasonic Planetary Ball Mill
Ultrasonic Planetary Ball Mill
Ultrasonic Planetary Ball Mill

Ultrasonic Planetary Ball Mill

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Applications
Ultrasonic planetary ball mill is widely applied in industries such as geology, mineral, metallurgy, electronics, building materials, ceramics, chemical industry, light industry, medicine, environmental protection and so on. It is specially most suitable for production fields like electronic ceramics, structural ceramics, magnetic materials, lithium cobalt acid, lithium manganese, catalyst, phosphor, long afterglow phosphor, rare earth polishing powder and electronic glass. Powder, fuel cell, Zinc Oxide varistor, piezoelectric ceramic, nano material, wafer ceramic capacitor, MLCC, thermistor (PTC, NTC), ZnO varistor, dielectric ceramics, alumina ceramics, zirconia ceramics, phosphor, zinc oxide powder, cobalt oxide powder, Ni-Zn ferrite, Mn-Zn ferrite and etc.

  • Video
  • Overview
  • Working Principle
  • Feature/advantages
  • Data Sheet
  • Matchable Accessory

Overview

Ultrasonic planetary ball mill is a new developed machine based on the grinding principle of the traditional planetary mechanism. It is mainly used for solving issues that appear in process of mixing and grinding materials by traditional ball mills such as blocking, sinking to the jar bottom, sticking to the jar wall, Tencan ultrasonic planetary ball mill is small in volume, full of functions, high efficiency and low noise. It is an ideal equipment for scientific research units, colleges and universities and enterprise laboratories to get research samples (four samples at one time in each experiment) it is also used for grinding samples under vacuum state.

图片 3 


Working Principle 

There are four ball milling jars loaded on a turntable. When the turntable rotates, the ball mill jars make planetary movement around its own axis while they are revolving around the main shaft. The balls and materials are collided and sheared inside the jar in the high speed movement to achieve purpose of crushing, grinding, mixing and dispersing the material. Planetary ball mill is equipped with the ultrasonic equipment (composed of ultrasonic generator and ultrasonic transducer). The ultrasonic equipment is converted to the grinding jars through the conductive slip ring, which makes the inner wall of the jars generate ultrasonic mechanical oscillation. It effectively solves problems of blocking, bottom sinking and wall sticking caused by traditional ball mill. At present, the equipment can be only used for grinding various kinds of solid particles, suspending liquid and pastes under wet grinding condition.

图片 4

 

Applications 

 

Ultrasonic planetary ball mill is widely applied in industries such as geology, mineral, metallurgy, electronics, building materials, ceramics, chemical industry, light industry, medicine, environmental protection and so on. It is specially most suitable for production fields like electronic ceramics, structural ceramics, magnetic materials, lithium cobalt acid, lithium manganese, catalyst, phosphor, long afterglow phosphor, rare earth polishing powder and electronic glass. Powder, fuel cell, Zinc Oxide varistor, piezoelectric ceramic, nano material, wafer ceramic capacitor, MLCC, thermistor (PTC, NTC), ZnO varistor, dielectric ceramics, alumina ceramics, zirconia ceramics, phosphor, zinc oxide powder, cobalt oxide powder, Ni-Zn ferrite, Mn-Zn ferrite and etc.


 

Features 

 

Compared with the same type of XQM series, the structure of ultrasonic planetary ball mill is much more solid and firm with good looking appearance. It realizes vibrating while grinding, and avoids phenomenon of blocking, bottom sinking and wall sticking in the process of grinding.

 

Parameters

 

Power supply: AC 220V-50HZ 
Ambient temperature 0-45 degrees centigrade
Relative humidity: Less than 80%
Altitude: more than 1000M
There must be no excess dust, acid, alkali, fog, electricity, corrosive gas or explosive gas in the air.
The output power of the sound generator 0.2KW
Ultrasonic frequency: 40KHz

 

Accessories 

 

We provide all kinds of mill pots in any matched size, which are made from following materials of agate, Alumina corundum ceramics, zirconia ceramics, silicon nitride ceramics, carborundum ceramics, stainless steel, high wear resistant steel, manganese steel, nylon, PU, cemented carbide, crystal glass, and etc.

 

图片 2

 

We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.

 

Recommendation For Matching Solutions About Mill Jars & Materials

Categories of Materials

Recommended Mill Jars

Soil and other Materials which are not allowed with any impurity

Agate mill jar

Metal & nonmetal materials which are not allowed with any impurity

Zirconia mill jar

High hardness materials like diamond, tungsten carbide

Tungsten carbide mill jar

Strong add & alkali materials or other materials at high temperature

PTFE mill jar

Iron ore materials with lower impurity sensitivity

304 Stainless steel mill jar

Pigment or other materials with later process under high temperature

Nylon mill jar

Aluminum materials like ceramic glaze

Corundum mill jar

Electronic materials like lithium battery

Polyurethane mill jar

Easily oxidized materials or some special materials which need to
be protected under special atmosphere.

Vacuum mill jar

 

References About Grinding Medias & Materials

Materials of
Grinding Media

Hardness
(Mohs)

Features

Zirconia Balls

≥9.0

Super wear-resistance, without any impurity, corrosion & high temperature resistance.

Stainless Steel Balls

≥6.0

Wear-resistant, general corrsion resistance, high temperature resistance.

Agate Balls

≥7.0

Super wear-resistance, used for medicine,food and other materials which can not be contaminated with metal, corrosion, and high temperature resistance.

Alumina Balls

≥8.5

Wear-resistant, corrsion resistance and high temperature resistance.

Tungsten Carbide Balls

≥9.0

Super wear-resistance, without any impurity, corrosion & high temperature resistance.

 

 

 

 

 

 

 

Matching Solutions for Mill Jars & Balls

Items

Agate Balls

Alumina Balls

Stainless Steel Balls

Zirconia Balls

Tungsten Carbide Balls

Agate Mill jar





Corundum Mill Jar



Stainless Steel Mill Jar





Zirconia Mill Jar




Nylon Mill Jar




PTFE Mill Jar




Polyurethane Mill Jar




Tungsten Carbide Mill Jar




√ means: most suitable ▲ means: suitable

 

 


There are four ball milling jars loaded on a turntable. When the turntable rotates, the ball mill jars make planetary movement around its own axis while they are revolving around the main shaft. The balls and materials are collided and sheared inside the jar in the high speed movement to achieve purpose of crushing, grinding, mixing and dispersing the material. Planetary ball mill is equipped with the ultrasonic equipment (composed of ultrasonic generator and ultrasonic transducer). The ultrasonic equipment is converted to the grinding jars through the conductive slip ring, which makes the inner wall of the jars generate ultrasonic mechanical oscillation. It effectively solves problems of blocking, bottom sinking and wall sticking caused by traditional ball mill. At present, the equipment can be only used for grinding various kinds of solid particles, suspending liquid and pastes under wet grinding condition.

Compared with the same type of XQM series, the structure of ultrasonic planetary ball mill is much more solid and firm with good looking appearance. It realizes vibrating while grinding, and avoids phenomenon of blocking, bottom sinking and wall sticking in the process of grinding.

Power supply: AC 220V-50HZ
Ambient temperature 0-45 degrees centigrade
Relative humidity: Less than 80%
Altitude: more than 1000M
There must be no excess dust, acid, alkali, fog, electricity, corrosive gas or explosive gas in the air.
The output power of the sound generator 0.2KW
Ultrasonic frequency: 40KHz

As a professional manufacturer and supplier of planetary ball mills, we provide all kinds of mill jars in full sizes covering 304 or 316 stainless steel mill jars, tungsten carbide mill jars, agate mill jars, corundum mill jars, zirconia mill jars, nylon mill jars, PU mill jars, PTFE mill jars and etc.


Available mill jars Specifications

Available mill jars

Available specifications

304 or 316 Stainless steel mill jars

From 50ml-25L

Tungsten carbide mill jars

From 50ml to 2L

Agate mill jars

From 50ml to 2L

Corundum mill jars

From 50ml to 10L

Zirconia mill jars

From 50ml to 5L

Nylon mill jars

From 50ml-25L

PU mill jars

From 50ml-25L

PTFE mill jars

From 50ml-25L


 

 

Additionally, we also provide full sizes of 304 or 316 stainless steel mill balls, zirconia mill balls, alumina balls, agate balls, steel carbon mill balls, tungsten mill balls, iron core PU balls, and etc.

Available Mill Balls & Specifications

Available mill jars

Available specifications (Diameter)

304 Stainless steel mill balls

From 1mm-30mm

316L Stainless steel mill balls

From 1mm-30mm

Tungsten carbide mill balls

From 2mm-20mm

Agate mill balls

From 1mm-30mm

Alumina mill balls

From 1mm-50mm

Zirconia mill jars

From 0.1mm-30mm

Carbon steel mill balls

From 1mm-30mm

Iron core PU mill balls

From 15mm-30mm


Recommendation for Matching Solution about Grinding Material & Accessories

Grinding Materials & Requests

Suggested Solution

1. Soil and other materials which are not allowed with any metal impurity contamination

Agate mill jars and balls

2. Metal or nonmetal materials which are not allowed with metal impurity contamination

Zirconia jars and balls

3. High hardness materials like diamond and tungsten carbide materials

Tungsten carbide jars and balls

4. Strong add & alkali materials or other materials under high temperature

PTFE mill jars and zirconia balls

5. Iron ore or other materials with low metal impurity sensitivity

Stainless steel mill jars and balls

6. Pigment or materials with later processing under high temperature

Nylon mill jars and zirconia balls

7. Alumina materials like ceramic glaze

Corundum mill jars and alumina balls

8. Electronic materials like lithium battery

Polyurethane jars and iron core PU balls

9. Easily oxidized materials or some materials which need to be protected under special atmosphere

Vacuum mill jars

 

Suggestions for matching solution about mill jars and balls

 


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